Collection & Shipping: How Proper Evidence Handling Impacts Failure Analysis

Documentation, handling, and shipping practices all influence whether a failure can be accurately evaluated.

Evidence collection and shipping play a critical role in failure analysis, but when these steps are not handled properly, the cause of failure may never be determined. Documentation, handling practices, and chain of custody all influence the integrity of the evidence, and key information can be lost once components are moved or altered.

In this Evidence to Answers article, we walk through how evidence should be documented, collected, and shipped, and what to look for before removal to preserve the value of the analysis.

Evidence collection and shipping play a critical role in failure analysis, but when these steps are not handled properly, the cause of failure may never be determined. Documentation, handling practices, and chain of custody all influence the integrity of the evidence, and key information can be lost once components are moved or altered.

In this Evidence to Answers article, we walk through how evidence should be documented, collected, and shipped, and what to look for before removal to preserve the value of the analysis.

Evidence collection and shipping: why it matters in claims

Proper evidence handling is one of the most important factors in determining the cause of a product failure. When evidence is not documented, collected, and shipped correctly, critical information can be lost, making it difficult or impossible to complete a reliable evaluation.

Understanding how evidence is handled from the moment it is identified through shipment is essential to preserving its value.

What evidence handling is (and what it is supposed to do)

Evidence handling includes documenting, collecting, packaging, and shipping components involved in a failure. The goal is to preserve the condition of the evidence as it was found so that it can be accurately evaluated.

Industry standards, including ASTM protocols, outline proper methods for maintaining evidence integrity and chain of custody.

Collection factors that change the story

On-site documentation

Before any component is removed, the full failure path should be documented, from the point of water entry to the source. Photographs should capture all relevant conditions prior to disturbance.

Component preservation

Components should not be disassembled or altered prior to documentation. For example, leaking connections should be collected intact rather than separated.

System context

Information such as installation dates, maintenance history, and system pressures should be documented to provide context for the evaluation.

How evidence handling typically fails

Many issues with evidence handling fall into a practical framework:

  • Documentation failures
    • Missing photographs prior to removal
    • Lack of labeling or identifying information
  • Collection-related issues
    • Disassembling components before documentation
    • Failing to collect all relevant parts
  • Packaging and shipping issues
    • Improper packaging that damages evidence
    • Failure to use tamper-proof sealing
    • Non-traceable shipping methods
  • Chain of custody issues
    • Incomplete or missing documentation
    • Lack of tracking for evidence handling

What an expert looks for during a product examination

During an evaluation, the condition of the evidence and the quality of documentation are critical.

Typical focus areas include:

  • Whether the evidence reflects original conditions
  • Signs of mishandling or alteration
  • Completeness of the components submitted
  • Chain of custody documentation

These factors determine whether a reliable conclusion can be reached.

What to document before removal

If a failure may become a product exam or subrogation question, document first. Specifically:

  • Full photographic documentation of the failure path
  • Part numbers, manufacturer labels, and installation details
  • Installation dates and maintenance records
  • System conditions such as pressure and environment
  • Chain of custody and handling information

Proper documentation ensures that the evidence can be evaluated in context.

When to bring in a forensic engineer

If the failure is significant, involves multiple components, or may lead to subrogation, a forensic engineer can help guide proper documentation, collection, and handling to preserve the integrity of the evidence.

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